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New plywood boards fixed across the strengthened flat roof rafters
Primefix Roofing & Guttering Ltd

Flat roof replacement in SE16, London

Flat roof replacement in SE16, London: stripped to the rafters, rafters strengthened, new plywood deck and three layer torch-on felt in 2 days.

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Checkatrade 10/10 from 10 reviews · Registered company 17330173

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The old flat roof on this property in London SE16 had failed. Rather than patch a covering that had reached the end of its life, we stripped it right back to the rafters, strengthened every rafter, fixed a new plywood deck and finished the roof with a three layer torch-on felt system. The photographs below were taken by our team on site and follow the job from the bare timbers to the finished mineral felt. The work was completed on 4 November 2026, with a 2 day turnaround.

JobFlat roof replacement
AreaLondon, SE16
ProblemOld flat roof failed
Work doneStripped to the rafters, all rafters strengthened, new plywood deck, three layer torch-on felt system
MaterialsTorch-on mineral felt
Turnaround2 days
Completed4 November 2026

The old flat roof stripped off

With the failed covering and the old deck removed, the roof timbers were open to view. Stripping back this far is the only way to see every rafter and to build the new roof on a sound base.

Old flat roof stripped off, the roof timbers open before the structural work
The old flat roof stripped off

Strengthening the rafters

One of our roofers working along the roof as the structural work goes in. Every rafter was strengthened, so the new deck has a firm, even frame to sit on.

Roofer strengthening the flat roof rafters during the structural work
Strengthening the rafters

Structural work complete

The strengthened timber frame ready for the new deck, with the soil pipe and its fittings still in place along the edge of the roof.

Strengthened flat roof timbers ready for the new deck, soil pipe along the edge
Structural work complete

A new plywood deck

New plywood boards fixed across the strengthened rafters. The felt system is bonded to this deck, so it has to be fixed firmly and laid flat, without gaps or steps between the boards.

New plywood boards fixed across the strengthened flat roof rafters
A new plywood deck

The deck boarded out

The whole roof boarded out in new plywood, from the wall to the edge, ready for the felt.

The whole flat roof boarded out in new plywood, ready for the felt
The deck boarded out

Boarding round the pipework

The new plywood is cut neatly round the soil pipe and its brackets, so the felt can be dressed round them and sealed.

New plywood deck cut round the soil pipe and its brackets
Boarding round the pipework

The underlay torched down

The underlay of the three layer torch-on felt system laid over the new plywood. Each layer is bonded down with the torch and lapped over the one before.

Torch-on felt underlay laid over the new plywood flat roof deck
The underlay torched down

The finished roof

The finished roof in torch-on mineral felt. The mineral top layer protects the felt beneath it from sunlight and weather.

Finished flat roof in torch-on mineral felt
The finished roof

Discuss your roofing work

If your flat roof is leaking, ponding or has been patched more than once, call Primefix Roofing & Guttering Ltd. We will inspect it, explain whether a repair or a new flat roof is the right answer, and give you a free, no-obligation quote. New roofs carry a 25-year guarantee and repairs carry a 10-year guarantee.

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